PROJECT: Portable Gazebo

PROJECT: Portable Gazebo

A gazebo is a nice finishing touch to any backyard, providing a new vantage point from which to enjoy your gardens and a focal point when looking at your landscaping. Gazebos also provide shade from the sun and shelter from rain, giving you more hours to enjoy the outdoors. The only drawback — especially for gazebos in the classic octagonal style — is that they are complicated to build and expensive to buy.

Stack of parts for building a gazebo
Disassembled, the gazebo components do not take up much space. They can be stored in a shed or garage.

My design eliminates the fancy joinery that’s usually associated with an octagonal roof and walls. Instead, I used hinges to join the walls and a patio umbrella for the roof.

Assembled gazebo with umbrella center
The author used a patio umbrella for the roof and hinges to join the eight wall panels, vastly simplifying his construction. Vertical trim hides the otherwise unsightly joints and also bolsters stability.

As a result, my gazebo is quite easy to build for around $200 (perhaps a little less), plus the cost of the umbrella. An added bonus: it’s relatively lightweight and portable. If you want to move this gazebo to a new location or take it down for the winter, it is not difficult to do.

Overhang on umbrella over gazebo panels
The width of the wall panels creates a circumference calculated so a 10-foot-diameter umbrella makes an overhang of about 4”. When buying an umbrella, be certain that you understand the actual diameter of your purchase.

The finished project breaks down to four hinged pairs of wall panels and eight trim boards. The wall sections join together with 12 wingnuts, and it takes less than 30 minutes to raise or take down the gazebo.

Gazebo side panel construction
The author created balustrades sporting a classic cross pattern. The sides are identical except for the entrance, which is, of course, made without the railings. This summer project will add a classic element to your backyard.

Nevertheless, the structure is very stable, even under windy conditions. To be on the safe side, I used a heavy concrete umbrella base of about 90 pounds, and I fastened the umbrella’s ribs to the hooks on the sides with elastic line as shown in the plans and photos.

Framing the Walls

Testing height of umbrella sides
Purchase a 10-ft.-diameter patio umbrella of adequate height. To check its height, place the umbrella in its stand, and measure to the underside of the umbrella, about 4″ from the edge. It should be at least 82″. If it’s too tall, trim the post to avoid a gap between the top of the walls and the umbrella.

Building the walls is made easier because all eight sides have the same overall dimensions, and seven of them are identical. This means that for every part, you only need to measure once — and then transfer the marks to the other workpieces.

Clamping structure for assembling gazebo sides
The easiest way to assemble the sides is on a sheet of plywood or composite board that has square corners. Begin by clamping one post so it aligns with the edge of the sheet. Attach the rails (with the blocks already installed where appropriate) to the post with screws.

I used 5/4 stock for the posts (pieces 5) and the cross members (pieces 6). The arch panels (pieces 1) are cut from 3/4″ exteriorgrade plywood. The remaining framing is from 2 x 2 lumber, which you can rip from 2 x 4s if you so choose.

Marking out gazebo arch shapes
The author drew an arc on one of the arch panels using a homemade compass. The radius, from the nail to the end of the stick, should be 27-1/2″. He traced the arc on the remaining panels using the first as a template and cut them with a jigsaw.

Once you’re done with measuring and marking, cut all the parts to size. This saves time and makes creating uniform pieces a bit easier. I marked the 27-1/2″ radius on the arched panels using the simple homemade compass.

Marking off gazebo rail cut lines
To speed the process along, after marking the rail locations on one post, the author transferred them to the remaining posts using a square and a pencil.

I then made the curved cuts with a jigsaw, but a band saw would work as well. All the other cuts can be made with a handsaw and miterbox, a portable circular saw, or, for best results, a table saw. Whichever you choose, you will save yourself a lot of trouble if you make certain that they are all perfectly square cuts.

Test assembly for gazebo side panel
To make the side rail subassemblies, start by screwing the two balusters between the two rails with wood screws. Note the blocks mounted to the rails.

Assembly of the walls works best on a large worktable. Sawhorses, topped with a sheetstock panel such as plywood, work great. Just be sure to use a sheet that you have checked to make sure the factory-made corners are indeed square. Begin by screwing the blocks (pieces 4) to the rails (pieces 2) as shown in the Drawings.

Layout for miter cuts for portable gazebo project walls marked in pencil
To accurately cut the miters on the cross members, mark a centerline as shown above. Place them under the frame and mark where they must be cut. You will need to form the half-lap joint where they intersect.

Align one post with the edge of the work table, and then clamp the rails with the block assemblies (see the Drawings for details) in position relative to the posts and balusters (pieces 3). Screw the rails to the posts and then to the balusters. Then screw the outboard rails to the blocks and to the posts.

Placing cut portable gazebo project pieces and marking joint locations
After cutting the angles on the crosspieces, the author put them in place, and marked where the cuts for the half-lap joints must be made.

For measuring the cross members (pieces 6), it’s easiest to first draw centerlines. Then lay them under the assembled wall and mark the angles. They should, of course, be close to 45 degrees. Make the cuts and position them, one over the other, inside the square opening. Mark the area where they overlap. Here, you’ll have to make notches in order to fashion the half-lap joints.

Chisel cutting half lap joints for portable gazebo project
To make the half-lap, the author sliced cuts halfway through the pieces with a circular saw and switched to a chisel to chop out the waste.

It’s easy to do this. Simply make a series of cuts halfway through each cross member. Switch to a sharp wood chisel to carefully clear out the waste. I found that I could clean these joints out by hand (no tapping with a hammer). Please take care never to have the chisel pointed toward your hand or body.

Screwing gazebo project subassembly frame together
The crosspiece subassembly was fastened to the balustrade frame using two 3” galvanized flathead wood screws in each corner.

It can easily slip and cause a nasty gouge if you are not careful. Install the rails (pieces 2) at the top of the subassemblies next. Then install the arch panels (pieces 1). Use a few 3/8″- thick strips of scrap wood to support the panels in a centered position during assembly.

Pre-drilling hinge locations for portable gazebo project walls
The author used 6” strap hinges to join the paired walls to each other, but first he drilled a 5/16” hole at the middle of one leaf of each hinge.

The entrance wall is identical in size to the others, except there is no balustrade assembly.

Install the Hinges

Attaching and Assembling portable gazebo walls with hinges
Using the clearance holes in hinge leaf he drilled previously, the author bored 5/16” pilot holes through the rails for the carriage bolts.

Before you install the hardware, take time to paint the parts. I chose to prime the wood with a good quality white primer and then filled holes and seams with latex spackle and caulk. I followed with two coats of white exterior enamel. You can choose any color that you wish — but that pure white enamel offered what I thought of as a classic look.

Bolting and securing portable gazebo walls together and attaching them with nuts
To connect the paired panels together, the author employed carriage bolts and wingnuts. All of the hardware should be galvanized.

With the painting done, you can move on to installing the hinges. Divide the wall panels into pairs and use 8″ strap hinges (pieces 8) to join each pair of panels together. The only exception to this is for the pairing of the entrance panel and its adjacent wall panel. Here, use T-hinges (pieces 10) instead of strap hinges as shown in the Drawings. You will need to bore one hole in each of the 6″ strap hinges (pieces 9). Install three of these hinges on the inside of one post for each pair of panels. You’ll use these extra holes you’ve just drilled in the hinges to join each pair of wall panels to one another with bolts and wingnuts. (You’ll also need to bore a hole in two of the T-hinges in the same manner as you just did for the 6″ strap hinges, for the same reason — joining the entrance panel to a paired panel set.) Now drill a pilot hole into the edge of the same rails you attached the hinges to, to install a screw hook (pieces 11) for securing the elastic cords later. Position these screw hooks 10″ down from the top end of the rails. Twist the hooks into place.

Erect the Gazebo Walls

Stand the wall panels on the gazebo site of your choice. Arrange them so the entrance wall faces in the direction you prefer and so you have a perfect octagon. A simple trick to ensure “octagon-ness” is to make sure the distance between opposite corners around the octagon’s perimeter is equal. Once you have it right, clamp the still-loose hinge leaves to their mating posts. Bore holes through the posts at the holes you previously drilled in the hinges. Tap carriage bolts through each pair of hinges and post holes (from the outside face in), and secure the connection with washers and wingnuts.

Raise the Roof

Adjusting the umbrella base of a portable gazebo
When the author was ready to raise the roof, he set the umbrella base exactly at the center of the gazebo.

Installing the umbrella (piece 13) is simple. Place the umbrella base (piece 14), as well as the table you want to use, at the center of the gazebo. Lift the top half of the umbrella clear of the walls, open it, and secure it to the lower umbrella post. Tie off eight loops of elastic cord (pieces 12), one per umbrella rib, and hook them onto the previously installed screw hooks. Now you can proceed with installing the eight vertical trim boards (pieces 7), once again using carriage bolts, washers and wingnuts.

Placing umbrella in portable gazebo project through table
He put the table in place and then set up the umbrella by coming down from the top.

By the way, it pays to buy a patio umbrella of good quality. The gazebo will last many years, and you’ll want an umbrella that will, too. I chose a 10-foot diameter, wood model with eight sides, making the gazebo big enough for four to six chairs and a small table. (The distance from inside wall to inside wall is about 9-1/2 feet. You can opt for an 11-foot umbrella—and a bigger gazebo—but you will have to increase the width of the wall panels accordingly.)

Attaching umbrella to portable gazebo base with cord
Eight 18” lengths of elastic cord looped over the umbrella’s eight ribs help keep it in place even in high winds. The lines are tied together with square knots, and pulled onto the screw hooks.

Here’s a note of caution: just because an umbrella has a listed diameter of 10 feet does not mean it will actually be that size. Sometimes the manufacturer uses round numbers, or measures over the peak of the umbrella. If you buy your umbrella first, you can always adjust your panels to suit.

Stretching umbrella material over sides of portable gazebo walls
Trim pieces provided the gazebo with a more finished look. They also help to make the unit more stable. Place the trim pieces over the joints between the walls.

This project is a nice summer effort that doesn’t take weeks to complete. It can help you enjoy your backyard and your woodworking hobby too.

Securing final gazebo and umbrella assembly with bolt and wingnut
Secure them from the inside with washers and wingnuts.

Download the Drawings and Materials List.

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